No Tricks, Just Treats: Inside Barry-Callebaut’s Award-Winning Chocolate Factory Expansion
For Halloween, we’re taking a look back at one of our sweetest projects at Peacock Architects: the 30,000-square-foot expansion of the Barry Callebaut Chocolate Factory in Hendersonville, NC. This addition, built by Cooper Construction Company, has doubled the factory’s production capacity, creating a dynamic, efficient space for chocolate-making and enhancing both production and the work environment for the team.
A Transformation in Chocolate Production
Barry Callebaut is renowned worldwide for its high-quality, decorative chocolate products that add a finishing touch to desserts. To meet the rising demand for its chocolates, the expansion was essential. We partnered with Barry Callebaut to design a facility that not only boosts production but also enhances quality control to ensure every piece of chocolate meets the highest standards. This facility, recognized by Varco Pruden Buildings in their annual Hall of Fame Awards, now stands as a hallmark of innovation and excellence in industrial design.
A Safer, More Efficient Workplace
Beyond production, the expansion prioritizes employee safety and comfort. We integrated features like new shoe-changing areas to support safety protocols, expanded locker spaces, and added restrooms with vestibules to increase convenience for staff. The facility also now includes a renovated office area and a dedicated training room, promoting continuous learning and collaboration among the Barry Callebaut team.
An Award-Winning Design
The Barry Callebaut Hendersonville Warehouse Facility was selected as a Warehouse Category winner in Varco Pruden Buildings' annual Hall of Fame Awards. This highly competitive award celebrates the work of VP Builders that reflect architectural excellence, end-use innovation, and creative design. The new 25,000-square-foot warehouse addition includes a high-pile storage area, 12 geothermal wells, receiving docks, LED lighting, and a skyliner roof insulation system, designed to optimize both functionality and sustainability.
Looking Ahead
At Peacock Architects, we’re proud to work on projects that enrich the lives of those who use the spaces we design. Our collaboration with Barry Callebaut highlights our commitment to quality, safety, and innovation. As Barry Callebaut continues to meet the demand for its delicious chocolate, we look forward to watching their success grow and sharing in the recognition of this incredible facility.
From all of us at Peacock Architects, happy Halloween!